The best material for vise bases and brackets is typically cast iron. Cast iron is favored due to its excellent compressive strength, durability, and ability to absorb vibrations, which is crucial for maintaining stability during operations like sawing, drilling, or filing. Its dense structure provides a solid foundation, reducing movement and ensuring precision in work.
Another suitable material is ductile iron, which offers similar benefits to cast iron but with added flexibility and impact resistance. This makes it less prone to cracking under stress, providing a longer lifespan for the vise.
Steel is also a popular choice, particularly for heavy-duty applications. It offers superior tensile strength and toughness, making it ideal for vises that will endure significant force. However, steel vises can be more expensive and heavier than those made from cast iron.
For lighter applications or where cost is a concern, aluminum can be used. It is lightweight and resistant to corrosion, making it suitable for portable vises or those used in environments where rust is a concern. However, aluminum lacks the strength and durability of iron or steel, making it less suitable for heavy-duty tasks.
In summary, the choice of material depends on the intended use of the vise. Cast iron is generally the best all-around choice for its balance of strength, durability, and cost-effectiveness. Ductile iron and steel are preferable for more demanding applications, while aluminum is suitable for lighter, portable uses.