How are fibre optic cables installed, terminated, spliced, and tested?
- Planning and pathway prep: survey route; choose cable type (SM/MM), fiber count, OFNR/OFP; verify bend radius and pull tension limits; install conduit/innerduct or aerial hardware; pull or blow cable with lubricant, swivels, and breakaway links; leave service loops; label and document.
- Cable prep: secure to patch panel/closure, remove jacket and strength members, install glands/strain relief; maintain min bend radius.
- Termination (connectors):
- Options: epoxy/polish (UPC/APC), anaerobic, pre-polished mechanical, or fusion splice-on connectors.
- Steps: strip buffer/coating, clean with lint-free wipes and IPA, precision cleave, attach connector per system, cure if epoxy, polish to spec (UPC ~ -50 dB, APC ~ -60 dB reflectance), inspect endface (IEC 61300-3-35), test loss; protect and cable-manage.
- Splicing:
- Fusion splicing (preferred): strip, clean, 8–10 mm cleave, align (core/clad), arc fuse, apply heat-shrink splice protector, store in splice tray; typical loss ≤0.05–0.1 dB.
- Mechanical splicing: index-matching gel alignment; faster but higher loss/reflectance; use for temporary or mixed environments.
- Enclosures: use rated closures for outside plant; seal, desiccant if needed, organize trays, label fibers.
- Testing and inspection:
- Endface: “inspect-clean-inspect” with 200–400x scope; meet IEC zones.
- Insertion loss/length: OLTS at proper wavelengths (MM: 850/1300 nm; SM: 1310/1550 nm), reference method (1/2/3-jumper); verify polarity.
- Reflectance and event location: OTDR (SM: 1310/1550/1625 nm; MM: 850/1300 nm); check splices, connectors, macro-bends.
- Visual fault locator for near-end breaks and polarity.
- Acceptance: compare to link budget/TIA limits; document traces, losses, labels, as-builts; remedy high-loss or reflectance events and retest.