Brazing and welding are both metal-joining processes, but they differ in several key aspects:
1. **Temperature**:
- **Welding** involves melting the base metals to create a strong joint. The process requires high temperatures, often above 1,500°C (2,732°F), depending on the metals involved.
- **Brazing** uses a filler metal with a lower melting point than the base metals. The base metals are not melted; instead, the filler metal is melted and flows into the joint by capillary action. Brazing typically occurs at temperatures above 450°C (842°F) but below the melting point of the base metals.
2. **Materials**:
- **Welding** can be used on a wide range of metals and alloys, including steel, aluminum, and titanium.
- **Brazing** is suitable for joining dissimilar metals and is often used with metals like copper, silver, and gold.
3. **Joint Strength**:
- **Welding** generally produces stronger joints because the base metals are fused together.
- **Brazing** joints are typically not as strong as welded joints but are adequate for many applications, especially where the joint is not subjected to high stress.
4. **Applications**:
- **Welding** is commonly used in construction, automotive, and aerospace industries where high-strength joints are critical.
- **Brazing** is often used in plumbing, HVAC, and electronics for joining pipes, tubes, and delicate components.
5. **Process Complexity**:
- **Welding** requires more skill and safety precautions due to the high temperatures and potential hazards.
- **Brazing** is generally easier and safer, making it suitable for more delicate or intricate work.
6. **Appearance**:
- **Welding** can leave visible seams and may require additional finishing.
- **Brazing** often results in cleaner joints with minimal finishing required.