- Use shielded cable when:
- Low-level or high-impedance signals are present (microphones, thermocouples, strain gauges, high-gain ADC inputs).
- Long runs or high loop area increase susceptibility.
- Cables run near EMI/RFI sources: VFDs, motors, relays, welders, switch-mode PSUs, RF transmitters, fluorescent/LED drivers.
- Mixed trays/bundles with power lines or fast digital clocks.
- High-speed interfaces with fast edges and EMC requirements (USB 3.x, HDMI, DisplayPort, LVDS, camera links); in noisy industrial settings, STP/FTP Ethernet.
- Medical, aerospace, military, and automotive harnesses needing EMC compliance.
- When cables exit shielded enclosures or cross chassis boundaries.
- For emissions control from noisy lines (PWM, stepper/servo, DC motor leads).
- Shielding choices and terminations:
- Foil: excellent high-frequency coverage, light; braid: better low-frequency, mechanical strength; combos give wideband protection.
- Terminate shield 360° to chassis with low impedance. For high-frequency EMI, bond at both ends; for low-frequency hum/ground loops, consider single-end or capacitive bond at one end. Use drain wires only as a convenience, not as the sole HF bond.
- Effects on performance:
- Benefits: Lower coupled noise and crosstalk, improved SNR, accuracy, jitter/BER, EMC margin; reduced emissions.
- Trade-offs: Higher capacitance and attenuation (can slow edges, shrink eye diagrams), added weight/stiffness, tighter bend radius, cost, potential ground-loop currents if mis-terminated, altered characteristic impedance if shielding/grounds are poorly executed.
- Complement with twisted pairs, proper spacing, filtering, and routing; shielding is not a substitute for good layout.