Graphite flat bars, sheets, and plates are manufactured through a series of processes that involve the use of natural or synthetic graphite. The process begins with the selection of raw materials, which are typically high-purity graphite powders. These powders are mixed with a binder, such as pitch or resin, to form a homogeneous mixture.
The mixture is then subjected to a forming process, which can include extrusion, compression molding, or isostatic pressing, depending on the desired shape and size of the final product. For flat bars, sheets, and plates, compression molding or isostatic pressing is commonly used. The mixture is placed into a mold and subjected to high pressure to form a compacted shape.
Once the desired shape is achieved, the compacted material undergoes a baking process at temperatures ranging from 800°C to 1200°C. This step is crucial for carbonizing the binder and increasing the strength of the material. After baking, the material is graphitized by heating it to temperatures above 2500°C in a controlled atmosphere. This process transforms the carbon into crystalline graphite, enhancing its electrical conductivity and thermal properties.
Post-graphitization, the material is machined to precise dimensions and surface finishes. This may involve cutting, grinding, or milling to achieve the required thickness and surface quality. Quality control measures, such as dimensional checks and surface inspections, ensure that the final products meet the specified standards.
Finally, the graphite bars, sheets, and plates are packaged and prepared for distribution. These products are used in various applications, including electronics, metallurgy, and chemical processing, due to their excellent thermal and electrical conductivity, chemical resistance, and mechanical strength.