Thermal fax paper, also known as thermal paper, is a special fine paper that is coated with a material formulated to change color when exposed to heat. It is used in thermal printers and particularly in inexpensive or lightweight devices such as adding machines, cash registers, and credit card terminals. The paper is impregnated with a mixture of dye and a suitable matrix; a combination of a fluoran leuco dye and octadecylphosphonic acids is often used. When the paper is exposed to heat, the dye reacts with the acid, and the paper changes color, typically turning black.
The thermal paper is manufactured by applying a base layer, which is usually a mixture of binders and pigments, followed by a thermal layer that contains the dye and developer. Some thermal papers also have a topcoat to protect the thermal layer from environmental factors like moisture, oils, and UV light, which can degrade the print quality over time.
Thermal fax machines use this type of paper to print received faxes. The machine uses a thermal print head that selectively heats areas of the paper to create text and images. This method is efficient and quiet, as it does not require ink, toner, or ribbons, making it cost-effective for businesses and personal use.
However, thermal fax paper has some drawbacks. The prints can fade over time, especially when exposed to heat, light, or friction. Additionally, the paper is sensitive to environmental conditions, which can affect its longevity and readability. Despite these limitations, thermal fax paper remains popular due to its convenience and low operational costs.