Square compact axial fans are constructed using a variety of materials, each chosen for specific properties that contribute to the fan's performance, durability, and cost-effectiveness. The main components of these fans include the housing, blades, motor, and bearings.
1. **Housing**: Typically made from materials like plastic (ABS, polycarbonate) or metal (aluminum, steel). Plastic is lightweight, corrosion-resistant, and cost-effective, while metal offers greater strength and thermal conductivity.
2. **Blades**: Often constructed from plastic (PBT, reinforced fiberglass) or metal (aluminum, steel). Plastic blades are lightweight and reduce noise, whereas metal blades provide durability and are suitable for high-temperature applications.
3. **Motor**: The motor components, including the rotor and stator, are usually made from materials like copper (for windings) and laminated silicon steel (for the core). Copper is used for its excellent electrical conductivity, while silicon steel reduces energy losses.
4. **Bearings**: Bearings are crucial for smooth operation and longevity. Common types include sleeve bearings (made from materials like bronze or sintered metal) and ball bearings (made from steel or ceramic). Ball bearings offer better performance and longer life, especially in high-speed or high-temperature conditions.
5. **Shaft**: Typically made from steel or stainless steel for strength and resistance to wear and corrosion.
6. **Mounting Hardware**: Screws, nuts, and brackets are usually made from steel or stainless steel to ensure secure installation and resistance to environmental factors.
7. **Coatings and Finishes**: Protective coatings, such as powder coating or anodizing, may be applied to metal parts to enhance corrosion resistance and aesthetic appeal.
These materials are selected based on the fan's intended application, environmental conditions, and cost considerations, ensuring optimal performance and reliability.