Composite deck boards are made from a combination of materials, primarily wood fibers and plastic. The wood fibers can include sawdust, wood chips, or wood flour, which are byproducts of the lumber industry. The plastic component is often recycled or virgin polyethylene, polypropylene, or polyvinyl chloride (PVC). These materials are combined to create a durable, low-maintenance decking option that mimics the appearance of natural wood.
The manufacturing process involves mixing the wood fibers and plastic with bonding agents, colorants, and preservatives. This mixture is then heated and extruded into the shape of deck boards. The boards are cooled and cut to size, often with a textured surface to enhance their wood-like appearance and provide slip resistance.
Composite deck boards are designed to resist rot, decay, and insect damage, which are common issues with traditional wood decking. They are also engineered to withstand harsh weather conditions, including UV exposure, moisture, and temperature fluctuations, without warping or splintering.
Some composite decking products include a protective outer layer, known as a capstock, which enhances their resistance to staining, fading, and scratching. This capping is often made from a more durable plastic and can be co-extruded with the core materials during manufacturing.
Overall, composite deck boards offer a sustainable and eco-friendly alternative to traditional wood decking, as they often incorporate recycled materials and reduce the need for chemical treatments. They are available in a variety of colors, textures, and finishes, allowing homeowners to customize their outdoor spaces while enjoying the benefits of a long-lasting, low-maintenance decking solution.