Showing 0 products
Frequently Asked Questions
What does a concrete bonding agent actually do?
Fresh cementitious material does not reliably fuse to hardened concrete on its own. Cured concrete is dense, often dusty, and drinks the mix water out of whatever is placed against it, so an untreated patch or topping frequently cures weak at the interface and delaminates — the classic hollow-sounding repair.
A bonding agent solves the interface problem in two ways at once. First, it wets and penetrates the prepared surface, binding residual fines and creating a chemically receptive layer. Second, it forms an adhesive bridge — a polymer film or polymer-modified slurry — that the new material keys into as it cures, giving the joint tensile and shear strength approaching that of the parent concrete.
Primers in this family do related preparation work for other materials on concrete: they bind dust and control porosity before self-levelling compounds, seal the substrate under coatings, and condition joints before sealants. In every case the principle is the same — the product's job is to make the substrate accept the material that follows, and it is far cheaper than redoing a delaminated repair.
What is the difference between PVA, SBR, acrylic, and epoxy bonding agents?
The four chemistries cover different exposure conditions and budgets:
- PVA (polyvinyl acetate) is the economy option for dry interior work — bonding plaster and patching where moisture will never reach the joint. PVA re-emulsifies in water, so it must not be used in damp, external, or wet-service locations; a PVA bond in a shower or on an external step will fail.
- SBR (styrene-butadiene rubber) latex is the workhorse for general construction. It is water-resistant once cured, improves the flexibility and adhesion of mortars and screeds when used as a gauging additive, and handles external and intermittently wet conditions — floors, renders, repair mortars.
- Acrylic emulsions offer better UV stability and non-yellowing behaviour than SBR with similar water resistance, and many modern one-pot bonding agents and primers are acrylic-based. A good default for visible and exterior work.
- Epoxy bonding agents deliver structural performance: bond strengths exceeding the tensile strength of the concrete itself, tolerance of damp substrates in many formulations, and suitability for bonding fresh concrete to old in load-bearing repairs. They cost the most and have defined overlay windows that must be respected.
Match the chemistry to the wettest, most demanding condition the joint will ever see, not the conditions on application day.
Do I need a primer before applying a repair mortar or self-levelling compound?
Almost always yes — and skipping it is among the most common causes of repair failure.
For repair mortars, the manufacturer will specify either a dedicated bonding primer, a slurry coat of the mortar itself gauged with bonding agent, or thorough pre-wetting to a saturated surface-dry condition. The purpose is identical in each case: stop the parent concrete stealing the mix water and give the mortar an adhesive interface. An unprimed patch on dry, absorbent concrete can lose so much water so fast that the bottom millimetres never hydrate properly, leaving a friable, hollow repair.
For self-levelling compounds, priming is effectively mandatory. The primer binds surface dust, evens out substrate porosity so the compound flows and cures uniformly, and prevents the pinholing caused by air escaping from an unsealed slab. Absorbent slabs typically take one or two diluted coats; dense or power-floated slabs need a specific adhesion primer, sometimes with a sand broadcast.
The only situations where priming is legitimately omitted are products explicitly formulated as prime-free on a specified substrate — check the datasheet rather than assuming. The primer coat is minutes of work; a debonded 40 mm screed is a jackhammer job.
How should the concrete surface be prepared before a bonding agent goes on?
The bonding agent can only be as good as the surface under it. Preparation, in order:
- Remove everything weak or foreign. Laitance, curing compounds, paint, oil, grease, and any friable or frost-damaged concrete must go. Mechanical means — grinding, scabbling, shot-blasting, high-pressure washing — are the reliable routes; acid etching is a last resort with its own rinsing burden.
- Get down to sound aggregate. For structural repairs, break back to solid concrete and leave the surface deliberately rough; a keyed profile multiplies the bonded area. Feather edges are cut square, since thin feathered mortar always fails.
- Deal with dust. Vacuum rather than sweep — brushing redistributes fines that later sit between the bonding agent and the substrate.
- Set the right moisture state. Most water-based bonding agents and slurry systems want a damp but not shiny surface — saturated surface-dry — so the substrate neither sucks water from the product nor leaves free water at the interface. Some epoxies tolerate damp; none tolerate ponded water.
- Respect temperature limits, typically above 5 °C and off frozen substrates.
Ten extra minutes with a grinder and vacuum routinely doubles the pull-off strength of the finished bond — no chemistry compensates for preparation that was skipped.
Should new material go on while the bonding agent is wet or after it dries?
It depends entirely on the product type, and applying at the wrong stage is a frequent cause of failure — so the datasheet, not habit, decides.
Wet-on-wet systems — most SBR and cementitious slurry coats, and many epoxy bonding bridges — must receive the new concrete or mortar while the bonding coat is still wet or tacky. The fresh material blends into the live coat and the two cure as one. If the coat skins over or dries, it stops being a bridge and becomes a bond breaker: the repair now sits on a smooth polymer film with nothing to key into. If a wet-on-wet coat is missed, let it dry fully and apply a fresh coat rather than overlaying a half-dried one.
Tack-coat and primer systems — many acrylic bonding agents and most primers under self-levelling compounds — work the other way: they are left to become touch-dry or clear, forming a receptive film that the following material adheres to within a stated overlay window, often 24 hours or more.
Two practical habits prevent most mistakes: only apply as much bonding coat as can be overlaid within its open time, working in bays on large areas; and note the overlay window's upper limit as carefully as the lower one, because an over-aged primer usually needs re-priming.
Can new concrete really bond to old concrete without mechanical keying?
Adhesively, yes — a correctly chosen bonding system on a properly prepared surface produces interface strengths at which test cores fail in the parent concrete rather than at the joint. Epoxy bonding bridges in particular are used in structural rehabilitation precisely because the glued joint outperforms the substrate.
The honest caveats are about everything around the adhesive. The old surface must be sound and clean — bonding to laitance or contamination just relocates the failure plane. The joint must be dimensionally sensible: very thin bonded toppings and feather edges fail from curl and impact regardless of adhesive quality, which is why minimum thicknesses appear in every topping specification. Movement must be respected: a bonded overlay follows the parent slab, so live cracks and joints in the old concrete must be carried through the new work, not bridged and forgotten. And in structural repairs, standards commonly still call for reinforcement, dowels, or a roughened profile alongside the bonding agent — the adhesive is one component of a designed connection, not a substitute for design.
For everyday work — patches, screeds, renders, steps — the practical answer is straightforward: preparation plus the right bonding agent gives a joint that outlasts the element, and mechanical keying is a bonus rather than the only hope.
What coverage do bonding agents and primers achieve per litre?
Coverage is stated per product, but the ranges are consistent enough to estimate materials:
- Neat liquid bonding agents (SBR, acrylic, PVA) typically cover about 4–8 m² per litre per coat on medium-porosity concrete. Rough or very absorbent surfaces drink considerably more — scabbled repair faces can halve the figure.
- Diluted primer coats under self-levelling compounds stretch further, commonly 8–12 m² per litre per coat at typical dilutions, with the first coat on a thirsty slab absorbing the most.
- Slurry bonding coats — bonding agent gauged with cement or a proprietary powder — are applied thicker, at roughly 1–2 m² per litre of gauging liquid, brushed well into the keyed surface.
- Epoxy bonding bridges run around 3–5 m² per litre, applied as a continuous unbroken film; starved patches are pinholes in the bond.
Practical estimating: measure the area, assume the worse end of the range for prepared (roughened) surfaces, and add a margin for a second coat on absorbent substrates. Under-ordering tempts thin application, and a starved bonding coat fails exactly like a missing one. Unopened drums keep for the next job; a debonded screed does not.