
By Brandon Richter · 28 July 2026
Most stainless steel grades get picked by habit, because someone put 304 on the last job and nobody asked why. That habit costs money in both directions.
You either pay for an alloy you never use, or you watch a cheap part stain out inside a season.
A grade number is not a score. It is a short code for a mix of metals, and each mix is built for one kind of service.
This guide covers the four families, what each added metal buys you, and how to read stainless steel grades against the work in front of you.
Stainless is not a coated product, because the rust protection sits inside the metal itself. Chromium is what puts it there.
Chromium meets oxygen and forms a thin oxide skin over the surface. That skin heals itself, so a scratch does not start a rust patch.
Chromium gets you through the door, but the other metals decide which room you may work in.
Stainless steel grades carry AISI numbers from the American Iron and Steel Institute. Those numbers sort chemistry rather than rank it.
Grade 430 beats 304 on price, and 304 beats 430 in a car park by the sea. Neither is the better steel in the abstract, because the site decides.
The International Stainless Steel Forum sorts stainless steel grades into four families by structure. Read the family first and the number second.
These hold enough nickel to keep an austenite structure, which is also why they are not magnetic.
Ferritic stainless behaves much like mild steel, except that it fights rust far better. It is magnetic, and it holds little or no nickel. Its price therefore stays steadier.
Duplex is roughly half ferrite and half austenite. That split makes it mechanically stronger than either parent family.
Martensitic grades run 12% to 16% chromium with more carbon, then take a heat treatment that makes them very hard.
| Family | Example stainless steel grades | Magnetic | Strong at | Weak at |
|---|---|---|---|---|
| Austenitic | 304, 316 | No | Corrosion, forming, welding | Stress corrosion cracking |
| Ferritic | 410S, 430, 446 | Yes | Low cost, easy forming | Corrosion, strength when hot |
| Duplex | 2205 | Yes | Strength, stress cracking | Narrow temperature range |
| Martensitic | 410, 420, 431 | Yes | Hardness after heat treating | Corrosion, forming, welding |
These two cover most of what any general supplier sells, and the gap between them is a single metal.
304 is the base that all other stainless steel grades get judged against. It is the 18/8 mix, and it handles indoor air, food work and plain outdoor use without fuss.
It bends well, it welds well, and it is stocked nearly everywhere. Easy supply is worth as much as the metallurgy on a tight build.
316 adds molybdenum, and that metal is aimed straight at chlorides. It is the grade for boat fittings, coastal rails, desalination plant and chemical work. It also fights the brown speckle that shows on 304 near the sea.
Of the two stainless steel grades, 316 costs more, and the gap bites on a large order. Buy it where chlorides reach the part rather than as a blanket upgrade.
| Question | Grade 304 | Grade 316 |
|---|---|---|
| Molybdenum | None | About 2% to 3% |
| Chloride exposure | Poor choice | Built for it |
| Typical price gap | Base | Often 20% to 30% higher |
| Best fit | Indoor, food, plain outdoor | Boats, coast, chemical |
Once the environment gets harder, the standard pair runs out of room.
316L is 316 with the carbon pulled down, which buys better welding and guards against sensitization. Ask for an L grade wherever the shop will weld a lot.
321 and 347 add titanium or niobium to lock up carbon before heat can act on it. Exhausts, turbines and hot pipe runs are their usual homes.
317 and 904L push molybdenum and nickel up again for acid and chloride duty. 904L also holds copper, which helps in reducing acids. Above duplex, nickel alloys take over at a price only a brutal environment justifies.
Work through stainless steel grades in this order, because reversing it is how the wrong one ends up on the order.
Name the enemy first. Chlorides, acids, heat and clean indoor air lead to four different short lists of stainless steel grades.
Strength and hardness cut the field fast. A part that must hold a sharp edge rules out the austenitic grades outright.
Ask the shop before you commit to anything.
Nickel and molybdenum drive the price of stainless steel grades more than anything else on the mill certificate. A cheap grade that survives the design life beats a rich one bought for comfort.
Chrome-manganese 200-series grades swap nickel for manganese to cut the price. The Australian Stainless Steel Development Association has tied the low-nickel versions to real corrosion failures, because low nickel usually means low chromium. Check the chromium figure on the mill certificate, not the headline price.
There is no best grade, only a best fit, and 304 covers the widest span of ordinary work. That is why it is stocked more heavily than anything else.
No, because protection tracks chromium, molybdenum and nickel content. A ferritic 430 and a duplex 2205 sit at opposite ends of the same family tree.
No, and the magnet is telling you the family rather than the quality. The ferritic, martensitic and duplex families are all magnetic by nature.
Wherever chlorides reach the part. Coastal air, sea water, pool chemistry and road salt are the cases where the pricier of the two common stainless steel grades pays back.
Lower carbon. It buys better welding and guards the grain boundaries, at a small loss of strength. Ask for it whenever a fabricator joins thick sections.
They run in parallel rather than matching exactly, so quote both systems when you buy across borders. Any competent supplier will recognise either form.
Start with what attacks the part, because the enemy cuts the short list of stainless steel grades faster than any spec sheet will. Chlorides point at molybdenum. Heat points at high chromium.
Then read the family before you read the number.
The family tells you how the steel bends, welds and holds strength; the number only fine-tunes it. Buy on fit rather than reputation. Stainless steel grades are engineering choices, and the cheapest one that survives the site is right.
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