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Frequently Asked Questions

Is a higher clamp load better?

No. It buys slip resistance at the cost of pedal effort, release bearing life and driveline shock - so it should match the application, not exceed it.

Clamp load determines the torque the clutch can hold before slipping, so an uprated plate does prevent slip on a modified or heavily loaded vehicle.

The pedal effort rises with it, and on a delivery vehicle making hundreds of changes a day that is a genuine driver fatigue and health issue.

The release bearing carries that load whenever the pedal is down, so a heavier plate shortens its life.

Higher clamp load also transmits more shock into the gearbox and driveline on engagement.

Fit the specified plate unless the vehicle's torque has genuinely been increased, and then size the increase to the change rather than to what is available.

Diaphragm or coil spring?

Diaphragm on nearly everything modern; coil spring survives in some heavy applications for very high clamp loads and heat tolerance.

A diaphragm spring is a single conical disc, compact, light and with a pedal effort that stays fairly constant through the travel.

It also has a self-relieving characteristic that helps keep pedal effort manageable as the disc wears, though not as effectively as a self-adjusting mechanism.

Coil-spring designs use multiple springs around the cover and can generate very high clamp loads, with a heavier and more variable pedal.

They tolerate sustained heat well, which is why they persist in some heavy commercial and agricultural equipment.

The two are not interchangeable within a vehicle, because the release mechanism travel and the pedal ratio are designed around one or the other.

What do the diaphragm fingers tell you?

Even wear at the tips is normal. Uneven wear, deep grooves or fingers at different heights indicate a release bearing running crooked or a clutch that has been slipped hot.

The release bearing runs on the finger tips whenever the pedal is pressed, so some polishing there is expected.

Deep grooving means the bearing has been running for a long time under load, often because a driver rests a foot on the pedal.

Fingers at inconsistent heights mean the plate has been distorted, usually by heat, and it will not release evenly.

A cracked or broken finger means the plate is scrap and also means finding out what broke it, because a release bearing running off-centre will do the same to the new one.

Check the fingers before ordering, because their condition also tells you whether the release mechanism itself needs attention.

How does heat damage a pressure plate?

It blues and hardens the friction face and it relaxes the spring, so the clutch slips with friction material still remaining.

Sustained slipping puts a great deal of heat into a small area, and cast iron friction faces show it as blue or straw discolouration.

Heat-spotted regions are harder than the surrounding metal and stand proud, so the disc contacts them first and grips unevenly - which is judder.

The spring itself loses temper if it gets hot enough, and a relaxed spring simply does not clamp hard enough any more.

That produces the confusing case of a clutch slipping badly with plenty of facing left on the disc.

A discoloured pressure plate is never reused, and its condition is worth showing to whoever drives the vehicle - it is a direct record of how the clutch has been used.

Can a pressure plate be reused with a new disc?

Only if it is genuinely unworn, undistorted and unheated - and given the access cost, almost never worth the risk.

The plate and the disc have done the same work for the same time, so a worn disc implies a worn plate.

The clamp load cannot be measured in a workshop, so 'looks fine' is the only assessment available and it is not a good one.

A tired plate against a new disc gives a clutch that slips early, which reads as a faulty new part and generates a warranty claim.

The saving is a fraction of the labour bill for doing the job twice.

The only genuine case is a clutch replaced early for an unrelated reason - a contaminated disc after a seal failure at low mileage, for instance - and even then the plate is inspected properly first.

Why is the pedal suddenly very heavy or very light?

Heavy usually means the release mechanism or a self-adjusting plate that has not been reset; light or with no resistance means hydraulic failure or a broken diaphragm.

A pedal that has become progressively heavier over time is normal wear on a conventional plate, as the disc thins and the diaphragm works at a different angle.

A sudden increase points at the release mechanism - a dry pivot, a seizing cable, or a fork or bearing that has started to bind.

On a self-adjusting clutch, a heavy pedal from new almost always means the adjuster was not reset before fitting.

A pedal that goes to the floor with no resistance is hydraulic: a failed master or slave cylinder, or a leak.

A pedal that feels normal but does not release the clutch, with no hydraulic fault, points at a broken diaphragm finger or a failed release bearing.

Does the flywheel face need attention when fitting one?

Yes - it is half of the friction pair, and a scored, glazed or heat-spotted face will make a new pressure plate judder immediately.

The disc runs against the flywheel on one side and the pressure plate on the other, so both surfaces determine how it engages.

Light scoring can be machined on a solid flywheel, within the manufacturer's minimum thickness.

Heat spotting is hardened material and does not machine out easily, which often makes replacement the practical answer.

A dual-mass flywheel cannot be machined and is measured for free play and lateral movement instead.

Degrease both faces before assembly. Protective coating on new parts and fingerprints on old ones both cause judder on the first few engagements.